How is the grain separated?

The product stream is divided into two partial flows using a metal splitter. Each partial flow passes a hard-ferrite magnetic plate for separation of magnetizable metal parts.

How is the separator cleaned?

The magnetic plates are mounted on rollers and rails, allowing them to be easily pulled out and manually cleaned once a week.

Why is automatic discharge unnecessary?

The actual number of metal particles in the grain flow is very low. Magnetic separation serves as a safety mechanism, so manual cleaning is sufficient.

How is wear minimized?

The system is designed specifically for the abrasive nature of various grains: wear parts can be easily replaced when necessary.

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Practical Solution

Metal Separation in Industrial Grain Processing

Safety-oriented separation for maximum product purity: Our specially developed magnetic separators reliably protect grain during loading and shipping from metal contamination – fully maintenance-optimized and with high throughput.

Protection against metal contamination

Ergonomic maintenance

Low-maintenance magnetic plates

Efficient partial-flow separation

Wear-optimized for abrasive media

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Plant Technology for Grain Loading

From project design to installation: efficient magnetic separation as the final safety check before dispatch.

Typical Application

Grain (several tons per day) passes through the separation plant during loading and is efficiently divided. Metal impurities are held back by hard-ferrite magnetic plates. These plates are designed for simple manual cleaning, allowing on-site maintenance by a single operator. Our magnetic separators for grain processing provide maximum safety in metal separation for malt houses, breweries, mills, and grain processing facilities. The robust stainless steel construction ensures durability and hygiene, while ergonomic maintenance doesn't interrupt production flow. The system is specifically designed for food industry requirements and meets all relevant hygiene standards for grain processing and beer production.

How It Works

Material flow division, magnetic separation, ergonomic cleaning. The magnetic plates are engineered so that adhering metal pieces remain attached even during high material throughput.

Solution Metal contamination during loading/grain transport: Reliable separation with hard-ferrite magnetic plates serving as a safety mechanism for product quality control.
Solution Maintenance effort and ergonomics: Magnetic plates on rollers and rails, cleaned weekly by one person, no special tools or high force required.
Solution Wear caused by abrasive grain blends: Plant design includes replaceable wear parts and abrasion-resistant materials.

Technical Details

Selected design features and practical characteristics.

Parameter	Value
Plant Throughput	Several tons of grain per day
Magnetic Plate Type	Hard-ferrite – low maintenance and durable
Cleaning	Manual, once a week, no automatic discharge required
Ergonomics	Mounted on smooth-running rollers and guide rails
Wear Protection	Key wear parts such as plates easily replaceable
Material Flow Design	Adjusted to grain size distribution for optimal throughput
Installation	Turnkey solution – developed, built, and tested in-house

What We Offer

Field-proven magnetic separators for grain and related bulk solids.

Partial Flow Division

The grain stream is efficiently divided into two partial flows using a metal splitter – ideal for high throughput volumes.

Hard-Ferrite Magnetic Plates

Reliable separation of magnetizable metal parts – designed as a safety mechanism for minimal metal particle levels.

Ergonomic Maintenance

Magnetic plates mounted on rollers and rails: cleaned once weekly by one person – energy and time efficient.

Wear Optimization

Wiper plates and guides are designed for the abrasive grain flow; key wear parts are easily replaceable.

Product Flow Design

Precisely adjusted gap dimensions for different grain sizes ensure high separation efficiency and consistent material quality.

Complete In-House Development

Design, construction, and practical testing all performed in-house – immediate commissioning at the customer site.

Frequently Asked Questions (FAQ)

The most important answers about magnetic separation in grain processing.

Efficient Magnetic Separation for Your Grain Processing?

Ensure product quality and increase efficiency in industrial grain processing – we’ll develop your customized solution.

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